Mechanical Fixture and Workholding Portfolio
An abstracted collection of machining, vacuum, printed, welding, soft-jaw, inspection, and automation-support fixture work.
CALGARY, ALBERTA APEGA E.I.T.
Jyothish Sudhakaran
Mechanical design, manufacturing methods, estimation and automation—connected through practical tooling, clear assumptions and shop-floor experience.
Estimation and Design Specialist · GN Corporation
Illustrative schematic · conceptual geometry
Automation, calculators, tooling studies & simulations
Documented design releases · Jan 2025–Jul 2026
19-tool automation set · usage-based estimate
01 / SELECTED ENGINEERING WORK
Six entry points into mechanical design, manufacturing planning and engineering software.
Browse all 32 portfolio entriesAn abstracted collection of machining, vacuum, printed, welding, soft-jaw, inspection, and automation-support fixture work.
A mechanical study of an ID-expanding three-jaw chuck and associated jaw deflection/manufacturing considerations.
A local desktop nesting application and source-level Sparrow/Jagua integration effort for arbitrary parts and finite or irregular stock.
A SolidWorks VBA search and navigation tool for large assemblies, with ranked text matching and temporary visibility isolation.
An Excel/VBA planning system that groups bar demand, compares stock plans, generates cutlists, and visualizes standard and optimized nests.
A standalone browser calculator for operation-level machining time, setup, rates, quantity, and cost assumptions.
02 / EXPLORE RELEVANT WORK
Select a discipline to see the work, deliverables and engineering decisions behind it.
MECHANICAL DESIGN
Expanding chuck concept and drawing revisions
Connects workholding geometry, deflection checks and manufacturing documentation.
Fixture fit and tolerance calculator
Makes fit assumptions explicit when evaluating a locating strategy.
STEP-to-frame analysis prototype
Connects CAD preprocessing with a reviewable early-design model.
03 / SEE THE WORKFLOW IN ACTION
Explore the live nesting experience, then inspect the case study for the application’s engineering scope, upstream components and validation history.
Explore live nesting04 / PROFESSIONAL EXPERIENCE
I turn manufacturing requirements into practical tooling, clear methods, cost estimates, and engineering automation—from CAD and tolerances to shop-floor handoff.
Full experience & qualificationsSeptember 2026–Present
GN Corporation Inc. · Calgary, AB
Connect design, manufacturing methods and estimating with practical tooling and engineering automation.
April 2024–August 2026
GN Corporation Inc. · Calgary, AB
Designed production and inspection tooling while supporting manufacturing release and shop-floor implementation.
Earlier experience: Engineering & Design at Protocase; conveyor design at Conveyortech. APEGA E.I.T. · B.Tech., Mechanical Engineering · Supply Chain Management diploma.
Download resumeWORKING ENGINEERING SOFTWARE
GRIPPER SETUP
Explore the gripper setup calculator: raw/finished diameters, front/back modes, dual-lock hole alignment and CAD views.
Open the tool ↗BAR-CUT PLANNING
Turn grouped part demand into feasible bar layouts, stock requirements and repeatable operator cut patterns.
Open the tool ↗COST COMPARISON
Compare setup, machining, investment and break-even quantities for two manufacturing methods, including partially loaded batches.
Open the tool ↗READABLE CODE & EXPLANATIONS
Browse VBA and C# automation, with readable code, workflow explanations, entry points and setup requirements.
Read the source ↗LET’S BUILD SOMETHING THAT WORKS
Considering a role in mechanical design, manufacturing methods,
fixture design, or estimation? Let’s connect.