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WorkholdingcalculatorEngineering workflow

Positive-Stop Vernier Gripper Calculator

A 2D CAD-style HTML calculator for selecting front/back gripping modes and positive-stop lock combinations.

MY FOCUSDeveloped fixed-geometry rendering, stroke calculations, dual-lock ranking, collision gates, heatmaps, and validation grids.
HTMLJavaScriptDXF-derived geometryCSV

ENGINEERING VALUE

Combines mechanical workholding design with a shop-facing configuration and verification tool.

PROJECT SCOPE

Original v9 calculator with CAD views, ranked lock pairs, heatmap and setup CSV

Explore the project checks ↗
ENGINEERING STUDY / FIXTUREJS—02

Engineering concept illustration.

01 / THE PROBLEM

The engineering challenge.

A wide-range gripper needs repeatable setup selection and clear feasibility feedback without changing the physical CAD geometry.

02 / CONSTRAINTS

What the solution must consider.

  • Front/back modes must share the same stroke, dual locks are preferred, and visual output cannot override mechanical feasibility.

03 / ENGINEERING APPROACH

Reasoning before geometry.

01

Engineering method

Treat CAD geometry as fixed, calculate candidate strokes and lock errors, apply the source's stroke/dual-lock/back-diameter gates, then rank eligible candidates. Empty-jaw bounding-box overlap is a separate advisory in v9.

02

Workflow features

Front/back/automatic mode selection; dual-lock ranking; shared side/top stroke; back-side diameter gate and geometry advisories; OD heatmap; candidate CSV output.

04 / DESIGN & IMPLEMENTATION

Connecting intent to execution.

Version 9 connects the actual jaw geometry, hole arrays, datums and stroke limits to front/back configuration enumeration and CAD views.

  • Front, back, and automatic mode selection
  • Dual-lock positive-stop ranking
  • Shared side/top stroke
  • Back-side diameter gate and visible geometry advisories
  • OD feasibility heatmap
  • CSV-style setup output

05 / VALIDATION

The checks behind the design.

Engineering workflow

Project validation records report 14,706 OD-pair evaluations and eight direct regression checks. The website integration passes 10 software checks covering eight original-source OD/mode cases, stroke and dual-lock equations, back-side gating, hole-array limits, heatmap agreement and manual-lock guards. These test the calculator logic; grip force and structural performance require mechanical validation.

14706

OD input pairs

Project validation report; measured.

8/8

direct regressions passed

Project validation report; measured.

06 / OUTCOME

The value of the work.

Combines mechanical workholding design with a shop-facing configuration and verification tool.

THE ENGINEERING PRINCIPLE

Connect constraints to the physical load path.

A useful workholding design balances location, support, clamping, access and distortion. Documenting these decisions gives manufacturing and quality teams a basis for reviewing the setup.

A question for a technical conversation

How would you verify location, contact and repeatability before production release?

Open the working tool ↗

LET’S BUILD SOMETHING THAT WORKS

Good design belongs
on the shop floor.

Considering a role in mechanical design, manufacturing methods,
fixture design, or estimation? Let’s connect.